Palletizing Systems And Machines

A palletiser is a mechanical device that allows the automation of placing items on top of a pallet. It dramatically reduces the amount of time involved compared to stacking the items on the pallets by manual labour. It is also much safer using these palletisers than using human workers to transfer any heavy items by hand, reducing the workplace accidents or injuries.

Feige Filling Technology Pte Ltd Offers a range of palletizing systems such as the push palletiser for drums and containers, vacuum palletiser for drums, palletising robot and the empty pallet magazine.For the push palletiser for containers, two containers are first placed on top of each other in two rows. These will be pushed by the palletiser onto the pallet. For the vacuum palletiser for drums, it is suitable for any containers with smooth tops.

Plastic drums that are built with stable tops can also be used. Its advantage is its compact design which can deliver up to 70 pallets in an hour with a total of 4 drums placed 2 by 2 in one pallet. The vacuum palletiser contains devices called gripper to pick up the drums and put them safely on the pallets. The empty pallet magazines are designed to store up to 15 pallets without cargo.

These magazines dispense the bottom pallet onto the conveyor system so that the cargo can be stacked on it at the next stage. The LPM-2 model is able to manage 2 way and 4 way pallets while the LPM-4 is able to manage 4 way pallets. The manipulators are equipped with a carefully crafted gripping device to lift the containers and put them down on a pallet. Staff can be trained to use the manipulators ergonomically and safely, leading to a better efficiency in terms of both cost and time.

Palletising robots are used to automate the loading and unloading of goods onto pallets with a high level of consistency. It is one of the most favourable options available to achieve the best effectiveness in terms of cost and time when various distinct types of containers and pallets are required to be manipulated. The palletising robot type IRP4-160-2.9 is a four-axes robot that can manipulate items up to one hundred kilograms.

It is able to reach a distance of up to 2.9 meters with a given output of 450 working cycles in an hour. Its four axes can be upgraded to six axes if more complex movements are required. The Palletising robot type IRP6-420-2.8 is a higher end model consisting of six axes that can manipulate items up to three hundred kilograms. It is able to reach a distance of up to 2.8 meters.

It is able to achieve an output of 450 working cycles in an hour. However, this rate is lowered when the load is increased near to its maximum capability of three hundred kilograms. For additional safety compliance, fences can be erected around the palletising system to protect staff from accidentally injured by the operations of the moving mechanical components.

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Can And Pail Filling Systems Supplier

Feige Asia offers a wide variety of can and pail filling systems that are able to fulfill all kinds of demands that a customer requires for its gravimeter filling of cans and pails. These can and pail filling systems can be either fully automatic or semi-automatic. The filling quantity is available in either 1 to 30 kilograms or 3 to 60 kilograms.

The main competitive advantage that Feige Asia has compared with its competitors is its complete solution through its other integrative equipment such as its conveyor system together with its palletising system. This provides all the necessary tools required for a complete and fully automatic packaging system where its customers do not have to worry about compatibility or integration issues that can arises from sourcing each individual component from different vendors.

This gives the customers total ease of mind of dealing with a single vendor instead of multiple vendors when maintaining its packaging pipeline. The SlimLine pail filler, also known as type 4, is a filler that is cost effective and is able to fill cans and pails with a maximum quantity of 60 kilograms. This SlimLine filler is made of stainless steel with a mentality of using a simple approach in design.

It is built with Feige’s ingenious modular system and provides all the basic features required for gravimetric filler. This ingenious modular system offer updatability options where many other accessories from Feige can be added into it effortlessly.The Plug and Fill pail / can filling station, also known as type 14, is a filler where empty pails are placed at the station and is filled automatically with quantity of up to 60 kilograms. This system is suitable for zone 1 hazardous area.

Hazardous areas are classified into Zone 0, Zone 1 and Zone 2 according to the chance that a flammable concentration of substance may exist. Zone 1 is defined as a flammable concentration of substance is likely to be present under normal operating conditions or may occur often due to repair, leakage or maintenance activities. For quantity larger than 60 kilograms, the type 19 version is available to support a maximum quantity of 300 kilograms.

These 300 kilograms are usually large drums instead of the smaller pails and cans. The station can be mounted on rollers to provide mobility option. A programmable logic controller is used to control the device filling process precisely and fulfill W&M approved filling standards. The can filler, also known as type OC, is an automated filler that is able to fill cans with a maximum quantity of 40 kilograms.

It can be deployed to fill below level, above level or even below bunghole. It is modular designed such that various operating processes can be automated with the system. For example, cans can be fed into the system one at a time. De-bunging and re-bunging of cans are available. Cap sealing of cans, labeling and palletising can be integrated into the system. Most importantly, it is able to meet the W&M approved filling standards.

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